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Friday, October 7, 2022

Choosing a Screen Printing Mesh

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The basic terminology for screen-printing mesh is the mesh count per inch or m2/in. This metric corresponds to the number of holes or openings per square inch. For example, a 156-64 mesh screen has 156 holes per square inch. The lower the m2/in number, the fewer spots are available for the ink to pass through per square inch. Higher m/in numbers offer many more spots for the ink to pass through.


The number of openings in the mesh can affect the longevity of a screen print. For example, a 156-64 mesh screen will have 156 openings per square inch. Higher mesh numbers will have many more spots for the ink to pass through. it is essential to remember the mesh diameter, which is often listed as the second number. It is important to consider the size of your screen when choosing a printing mesh.

The mesh count will also affect the amount of ink that the screen can absorb. This number will vary from 25 to 305, depending on the type of ink you are using. A high mesh count will allow you to use thinner inks, allowing you to print more intricate designs. High mesh counts are also great for printing photorealistic detail with very thin inks. HI-TEX is an industry standard and has been used for decades.

Hi-TEX screen printing mesh by Saati is a high modulus monofilament polyester. Its low elongation and high tension make it a good choice for screen printing applications on ceramic, glass, and textiles. The mesh should be thoroughly cleaned before printing to prevent contamination. Hi-TEX screen printing mesh requires degreasing before use. If you’re looking for a high-quality screen printing mesh, Saati has what you’re looking for.

When you’re printing a complex image, it’s important to choose the right screen printing mesh for your job. Not only does the wrong mesh give you an inferior image, but it also causes a poor ink deposit. You don’t want to choose a mesh count that is too low or too high, as this can cause your image to appear thin and fade quickly. A high mesh count will give you better control over your ink deposit, and a better-looking finished product.

The number of holes on a Hi-TEX screen is also important. Screens with larger openings will have a higher mesh count. Screens with a higher mesh count will allow you to use higher-quality inks. For example, the 156-48 mesh screen will allow you to print large areas while still maintaining a high level of detail. Those with a mesh count of 196-64 will be good for printing small text and images. If you’re printing a small logo, a higher mesh count is a good choice.

Another thing to consider when choosing a Hi-TEX screen printing mesh is the type of ink you’ll be using. When using white plastisol ink, you’ll need a higher mesh count than a spot of black water-based ink. You’ll want to choose a screen with a medium to thick viscosity. When it comes to mesh counts, they range from 110-230. You don’t want to use a mesh count that’s too high or too low, as it could result in a bleed-free image.


When it comes to high-end fine-detail printing, Hi-DRO thin-thread screen printing mesh is an excellent choice. Made from high-quality aluminum frames, it offers excellent ink penetration and superior durability. The yellow color of HI-DRO prevents light from reflecting through the mesh threads, resulting in sharper images and details during burn-out. The thinner thread diameter also contributes to better dot resolution and higher lpi.

Hi-DRO screen mesh was developed by Saati to achieve superior ink transfer. Its thread diameters are thinner than other screen mesh materials, resulting in increased ink flow and more open area. HI-DRO also boasts excellent antistatic properties and a longer lifespan. This mesh is ideal for garment printing applications and is also recyclable. Its superior performance has made it a popular choice among screen printers worldwide.

According to DataIntelo, the screen printing mesh market is expected to grow at a substantial growth rate. Thin-thread mesh is typically used on under bases of hoodies. Thin-thread mesh is more open than standard T mesh, resulting in less squeegee pressure and improved ink coverage. The thin-thread mesh also minimizes light scatter. The Hi-DRO screen printing mesh is the best option for high-end, professional screen printing. So why choose Hi-DRO screen printing mesh?

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